Abstract

We observed, after 38 months of follow-up, the rupture of the metallic shell of a Harris-Galante cup implanted in a dysplastic acetabulum augmented with a femoral head autograft. Bone ingrowth was extended to 53% of the porous surface, but only in the areas in contact with the true acetabulum. No bone ingrowth was identified in the fiber mesh in contact with the autograft. The graft was necrotic on histologic examination and showed collapse radiographically. These last conditions were responsible for shear stress in the part of the cup that was in contact with the graft-acetabulum junction. These stresses were involved in the fatigue rupture mechanism identified on microscopic examination of rupture surfaces. We observed metallic structure anomalies in the failed cup by comparing with another Harris-Galante cup considered as a reference: larger alpha elements, reduction of the titanium equiaxial structure. These defects could be related to uncontrolled temperature during the sintering process utilized for fiber mesh fixation. These structural anomalies, by reducing the metallic fatigue strength, potentiated the deleterious effect of partial bone ingrowth and graft collapse.